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GET COIL MATTRESSES IN HAMILTON AND THROUGHOUT ONTARIO
Looking for high-quality coil mattresses in Hamilton? At C.J. Mulholland Mattress, we offer a wide selection of coil mattresses that deliver comfort, durability, and excellent support. Visit our factory outlet to explore our showroom and find the perfect mattress for your needs. We proudly serve Hamilton and communities across Ontario.
HOW OUR COIL MATTRESSES ARE MADE
BY ROSIE-ANN GROVER, THE HAMILTON SPECTATOR
At C.J. Mulholland Mattress, craftsmanship and quality go hand in hand. Our coil-spring mattresses are produced locally at our family-owned factory, where our experienced team can create up to 25 twin-size mattresses a day — ideal for bunk beds or as a child’s first mattress.
All of our raw materials — including coils, foam, and fibre — are sourced from trusted Ontario manufacturers. Here’s how we build your mattress from the ground up:
Step 1:
CHOOSING THE PERFECT TOPPER
It all begins with selecting the right foam topper based on your comfort preferences. Whether you're looking for plush quilted memory foam or firmer posture-control options, we offer a variety of densities and materials to suit your needs. Once chosen, the topper is precision-cut and moved to our serging station. There, a skilled worker uses a sewing machine to seal the edges. A standard topper fabric is typically used to cover the ¾-inch foam base layer.
Step 2:
BUILDING THE MATTRESS CORE
Next, the assembly moves to our building table where the coil spring system is prepared. A durable plastic mesh, known as Flex, is placed over the springs to prevent sagging. For larger mattresses, foam cylinders are inserted along the perimeter and a firm foam panel is added in the center for enhanced support. A tight layer of fibre padding is stretched over the coils and secured in place with hog rings. The ¾-inch foam is then added, carefully wrapped and fastened. The standard topper is positioned on top, and the process is repeated on the opposite side for a balanced finish.
Step 3:
FINISHING TOUCHES
At the final station, additional foam may be added for comfort. Adhesive is sprayed onto the base, and the next foam layer is gently aligned and smoothed by hand. The mattress edges are then finished with a cotton-polyester binding tape, applied using a specialized sewing machine on a height-adjustable table. For some budget-friendly options, we use repurposed materials for the edge piping. Starting at just $199, our coil mattresses are available in a range of styles and sizes. Each mattress is carefully bagged, sealed, and either displayed in our factory showroom or delivered across Ontario. You’ll even find our products in top local hotels, including the Crowne Plaza in Hamilton.
Call our team to place your order for a custom coil mattress.
